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Rail System Special

To be always one step ahead your competitors in terms of flexibility and accuracy and to fulfil the increasing demands, we offer you various options to expand your field of work individually and flexibly and to adapt to your specific needs.

Thanks to the variety of the rail system, large products can be positioned, aligned and clamped very quickly. The combination of tables, connection frames and accessories (for example U-Squares) offers a multitude of fixtures. Through connection frames with integrated rolls and the fitting rail, tables and accessories can be moved easily and can be fixed in a 100 mm grid.

Your advantages

  • More work surface, more flexibility.
  • Expand your work space in any dimension!
  • Modular System
  • Above-floor and underfloor installation possible
  • structured workspace with many clamping options
  • precise positioning of clamping elements

Precise installation is the basis

1

Test

  • Checking the condition of the ground and creating a flatness protocol.
2

Planning

  • Using the latest CAD-Software, we work out your individual rail- and platformsystem.
3

Preparation

  • Cutting the track or milling when underfloor assembly. A flat ground is necessary for all rail systems.
4

Installation

  • The assembly takes place on request by 3D metrology and qualified metrologists.When using a 3D laser the creating of a measurement protocol is also possible.
5

Approval

  • Approval through customer after creating the measurement protocol.
6

Grouting

  • In case of underfloor installation, the rails are grouted after approval.

Technical support from consultation to realization

You have a large project and need
support with implementation?

  • Individual consultation by our experts
  • Customer specific solutions
  • Top quality of each component
  • Installation-Service for your rail system
  • We look forward to help you
    materialize your project!

Overview Rail Options

Support- and Foundation Rail

  • underfloor and above-floor option
  • Clamping elements are anchored with the rail (movable only with lifting gear and crane)
  • easy sliding of clamping elements on the rail via leg for U-Square with caster (only for above-floor)
  • also available in hardened material for an extra charge

Support- and Foundation Rail XL

  • underfloor and above-floor option
  • Clamping elements are anchored with the rail (movable only with lifting gear and crane)
  • through-hardened tool steel (long lifetime)
  • much higher impact and shock resistance
    (suitable for high loads)
  • additional threaded boreholes for even more clamping possibilities
  • larger support surfaces

Foundation rail with round rail

  • underfloor and above-floor option
  • easy sliding of clamping elements on the rail via connecting frame with with rotating rim or leg for U-Square with inserted roller
  • Hardened and rust-protected rails
  • centering of load on round rail
  • lower rolling friction, resulting in smooth operation
  • Rail components are interchangeable (durability)

Connecting frame overview

The Connecting Frame in combination with the table top can be randomly positioned on the foundation rails. By cross-linking several connecting frames and foundation rails, extremely large objects can be handled efficiently. The use of square pipes in the design of the Connecting Frame ensures stability and high quality.

Connecting Frame Basic

  • Support- and Foundation Rail, Support- and Foundation Rail XL, Foundation rail with round rail
  • connection of table top and connection frame with 280528
  • fastening to the rail with 280511 (1 bolt per leg)
  • Bearing load: based on customer requirements 2-10 metric tons (total bearing load depending on construction)

Connecting Frame with rotating rim

  • Foundation rail with round rail
  • connection of table top and connection frame with 280528
  • Fastening to the rail: 4x Positioning Bolt 280541 (per Connecting Frame)
  • Casters bearing load 1.5 metric tons (total bearing load depending on construction)
  • By turning the rotating rim by 90°, the connecting frame can be positioned and moved on the rails lengthways as well as across.

Leg for U-Square overview

Leg, connects U-profiles with the rail system, therefore enabling a multitude of configurations. By attaching the Leg using bolts to the foundation rails, quick and precise positioning is ensured, in order to structure complex jobs efficiently.

Leg for U-Square Basic

  • Support- and Foundation Rail, Support- and Foundation Rail XL, Foundation rail with round rail
  • connection of U-Square and leg with 280528
  • fastening to the rail with 280511 (2x per Leg)
  • Bearing load: 2 metric tons per leg
  • without tilt protection¹

Leg for U-Square with caster

  • Support- and Foundation Rail (only for above-floor)
  • connection of U-Square and leg with 280528
  • fastening to the rail with 280513 (2x per Leg)
  • Bearing load: maximum static load per leg 2 metric tons
  • with tilt protection²

Leg for U-Square with inserted Roller

  • Foundation rail with round rail (recommended only in connection with tilt protection)
  • connection of U-Square and leg with 280528
  • fastening to the rail with 280511 (1x per Leg)
  • Bearing load: maximum static load per leg 2 metric tons
  • with tilt protection²

¹ Protection by crane or other lifting equipment required when moving.
² Tilt protection designed by moving without extra load. Maximum design height 850 mm.