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Rail System Special

To be always one step ahead your competitors in terms of flexibility and accuracy and to fulfil the increasing demands, we offer you various options to expand your field of work individually and flexibly and to adapt to your specific needs.

Thanks to the variety of the rail system, large products can be positioned, aligned and clamped very quickly. The combination of tables, connection frames and accessories (for example U-Squares) offers a multitude of fixtures. Through connection frames with integrated rolls and the fitting rail, tables and accessories can be moved easily and can be fixed in a 100 mm grid.

Your advantages

More work surface, more flexibility.

Above-floor and underfloor installation possible

Expand your work space in any dimension!

structured workspace with many clamping options

Modular System

precise positioning of clamping elements

Overview Rail Options

Support- and Foundation Rail

underfloor and above-floor option

Clamping elements are anchored with the rail (movable only with lifting gear and crane)

easy sliding of clamping elements on the rail via leg for U-Square with caster (only for above-floor)

also available in hardened material for an extra charge

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Support- and Foundation Rail XL

underfloor and above-floor option

Clamping elements are anchored with the rail (movable only with lifting gear and crane)

through-hardened tool steel (long lifetime)

much higher impact and shock resistance
(suitable for high loads)

additional threaded boreholes for even more clamping possibilities

larger support surfaces

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Foundation rail with round rail

underfloor and above-floor option

easy sliding of clamping elements on the rail via connecting frame with with rotating rim or leg for U-Square with inserted roller

Hardened and rust-protected rails

centering of load on round rail

lower rolling friction, resulting in smooth operation

Rail components are interchangeable (durability)

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Connecting frame overview

The Connecting Frame in combination with the table top can be randomly positioned on the foundation rails. By cross-linking several connecting frames and foundation rails, extremely large objects can be handled efficiently. The use of square pipes in the design of the Connecting Frame ensures stability and high quality.

Connecting Frame Basic

Compatible with: Support- and Foundation Rail, Support- and Foundation Rail XL, Foundation rail with round rail

connection of table top and connection frame with 280528

fastening to the rail with 280511 (1 bolt per leg)

Bearing load: based on customer requirements 2-10 metric tons (total bearing load depending on construction)

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Connecting Frame with rotating rim

Compatible with: Foundation rail with round rail

connection of table top and connection frame with 280528

Fastening to the rail: 4x Positioning Bolt 280541 (per Connecting Frame)

Casters bearing load 1.5 metric tons (total bearing load depending on construction)

By turning the rotating rim by 90°, the connecting frame can be positioned and moved on the rails lengthways as well as across.

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Leg for U-Square overview

Leg, connects U-profiles with the rail system, therefore enabling a multitude of configurations. By attaching the Leg using bolts to the foundation rails, quick and precise positioning is ensured, in order to structure complex jobs efficiently.

Leg for U-Square Basic

Compatible with: Support- and Foundation Rail, Support- and Foundation Rail XL, Foundation rail with round rail

connection of U-Square and leg with 280528

fastening to the rail with 280511 (2x per Leg)

Bearing load: 2 metric tons per leg

without tilt protection¹

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Leg for U-Square with caster

Compatible with: Support- and Foundation Rail (only for above-floor)

connection of U-Square and leg with 280528

fastening to the rail with 280513 (2x per Leg)

Bearing load: maximum static load per leg 2 metric tons

with tilt protection²

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Leg for U-Square with inserted Roller

Compatible with: Foundation rail with round rail (recommended only in connection with tilt protection)

connection of U-Square and leg with 280528

fastening to the rail with 280511 (1x per Leg)

Bearing load: maximum static load per leg 2 metric tons

with tilt protection²

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¹ Protection by crane or other lifting equipment required when moving.
² Tilt protection designed by moving without extra load. Maximum design height 850 mm.

Precise installation is the basis

Test

Checking the condition of the ground and creating a flatness protocol.

Planning

Using the latest CAD-Software, we work out your individual rail- and platformsystem.

Preparation

Cutting the track or milling when underfloor assembly. A flat ground is necessary for all rail systems.

Installation

The assembly takes place on request by 3D metrology and qualified metrologists.When using a 3D laser the creating of a measurement protocol is also possible.

Approval

Approval through customer after creating the measurement protocol.

Grouting

In case of underfloor installation, the rails are grouted after approval.

Technical support from consultation to realization

You have a large project and need
support with implementation?

Individual consultation by our experts

Customer specific solutions

Top quality of each component

Installation-Service for your rail system

We look forward to help you
materialize your project!

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